Manufacturing

Series production

For many years, our customers have trusted Pollmann’s expertise in series production because we combine high-performance manufacturing processes with the highest quality standards and global production expertise. Standardized processes, high delivery reliability, low error rates, and in-house expertise in toolmaking, process development, and industrialization ensure stable series production. We are able to respond quickly to fluctuating demand due to our flexible production concepts and closely coordinated production planning. This ensures delivery capability, cost-effectiveness, and reliability of supply, even in the event of short-notice changes. 



Stability

High process stability in series production

Scalability

Scalable production for increasing volumes

Quality

Reliable quality through standardized inspection processes

Efficiency

Efficient production with optimized cost structures

Reliability

Reliable supply in global programs 

High Performance

207,412,000 produced parts per year (2026)

Machinery

Our high-performance machinery that combines integrated manufacturing processes and comprehensive engineering competence makes it possible to create ideal conditions for optimal series production. Our flexible manufacturing concepts allow demand-driven production ramp-up and ramp-down, optimize investments and part costs, and create economical solutions for the entire product life cycle. 

Technologies & machine types

  • Insert / Outsert technology
  • Physical and chemical foaming
  • Overmolded electronic components
  • Reel-to-reel solutions
  • Multi-component injection molding
  • Cube and stack molds
  • Solutions for cleanliness requirements
  • In-mold punching
  • Liquid silicone rubber (LSR)
  • Low-pressure injection molding
  • Horizontal injection molding machines
  •  Vertical injection molding machines
  • Rotary table injection molding machines
  • Multi-component injection molding machines
  • Cube injection molding machines

Machine inventory in numbers



151

Injection molding machines (IMM) worldwide

40% of these injection molding machines are
combined with presses for linked production

8

Mechanical feed presses worldwide

12

Lathes

cam-controlled and CNC




Chemical foaming

Compared to physical foaming, chemical foaming offers a flexibly integrable solution. Without machine modifications or high-pressure gases, it reduces investment and maintenance costs as well as system complexity and is particularly suitable for smaller injection molding machines and production volumes. Customers benefit from reduced material consumption, lower costs, and high manufacturing flexibility. At the same time, low-distortion components, reduced sink marks, and greater design freedom improve component quality and contribute to a lower CO₂ footprint.
 

Advantages

  • Material and weight reduction of up to 15% 
  • Lower material and production costs
  • Higher component quality due to reduced warpage and sink marks
  • Efficient and stable series production with shorter cycle times
  • Greater design freedom for complex components
  • More sustainable production through reduced Product Carbon Footprint (PCF)

Delivery Performance

In 2026, we are able to guarantee delivery reliability rates ranging from 91.4% to 99.9%, depending on the product group and location. This reliability results from standardized processes, global manufacturing expertise, and flexible capacity planning. In this way, Pollmann ensures a stable supply worldwide and can also respond quickly to short-term changes.

 

Major advantages

  • Global manufacturing network
  • Standardized manufacturing and quality processes at all locations
  • Flexible production planning and cross-location capacity balancing
  • Fast implementation of technical changes and production adjustments
  • Regional supplier network for reliability of supply
  • Experience in global production launches for OEMs and Tier 1 suppliers
stabile Serienproduktion

Get in Touch

This provides the foundation for stable series production programs and reliable supply throughout the entire product life cycle.

Contact