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Toolmaking

Pollmann Toolmaking designs and manufactures injection molding and stamping tools for series production. As part of the Pollmann Group, we support projects from the development phase through to industrial production.  

Experience and Commitment

With over 50 years of experience, Pollmann’s toolmaking combines in-depth technical know-how with the state-of-the-art technology to develop tools that function reliably throughout their entire life cycle. 

We have more than 50 years of experience.

Combination of craftsmanship and state-of-the-art technology.

Development of tools that are durable and reliable throughout their entire life cycle.

Focus on efficiency, scalability, and cost-effectiveness in high-volume production.

End-to-End Project Management (In-house)

From the initial inquiry to ongoing production support:



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Benefits Pollmann

Concept Development

Analysis of requirements, technical evaluation, and definition of a financially viable solution to serve as a sound basis for decision-making.

Benefits Pollmann

Detailed Design

Design of all tool components with a focus on functionality, ease of maintenance, and durability in series production

Benefits Pollmann

Precision Manufacturing

Highly accurate implementation of the design using modern manufacturing technologies and coordinated process standards.

Benefits Pollmann

Quality Assurance

Systematic inspection processes, measurements and validation activities to ensure dimensional accuracy, functional performance and process repeatability.

Benefits Pollmann

Optimization

Fine-tuning the tool to improve cycle time, tool life, process stability, and cost-effectiveness.

Benefits Pollmann

Maintenance

Planned maintenance to ensure long-term performance and minimize unplanned downtime

Benefits Pollmann

Change Management

Structured implementation of design or process adjustments without compromising production readiness

Toolmaking Services 

From the initial inquiry to series production support, we manage all phases in-house. This holistic approach ensures that our tools are efficient, scalable, low-maintenance, and cost-effective—perfectly suited to the demands of high-volume production. 

Development

Injection molding tools

Overmolding tools

Multi-component tools

Stamping tools

Contract manufacturing

Tool maintenance and service

Development

  • Process checklist
  • Feasibility and manufacturability analyses
  • Support during the product design phase
  • Joint development of requirements and specifications
  • Concept development
  • Tool design based on the concept using Siemens NX
  • Simulation (deflection calculations, filling studies)

Injection molding tools

  • Foaming technology
  • Gear parts
  • Stack mold technology
  • Small mechanical parts
  • Prototype tools

Overmolding tools

  • Pre-overmolding tools 
  • Overmolding tools contact grids
  • Overmolding tools sheet metal inserts

Multi-component tools

  • Rotary table technology
  • Index plate technology
  • Cube technology
  • Transfer tools

Stamping tools

  • Contact grids
  • Bending and cutting tools
  • Sheet metal parts up to 5 mm thick
  • Stamping modules in injection molding tools
  • Prototype fixtures

Contract manufacturing

  • CNC milling: 3-axis and 5-axis machining
  • Die-sinking EDM
  • Precision surface and profile grinding
  • Wire EDM, cylindrical and conical, up to Ra 0.1
  • Design services
  • CMM measurement

Tool maintenance and service

  • Spare parts manufacturing
  • Laser welding
  • Repair and restoration
  • Support from service technicians
  • Design modifications
International

Global Presence

From the initial concept to stable series production.

More than 50 new tools per year, procurement expertise in Asia, technical partner throughout the entire product development process